精密金属模具的设计、制造
一、No.1 Precision metal tooling Design & Fabrication
Stamping tooling is an essential process equipment for stamping production, and it is a technology intensive product. The quality, production efficiency and production cost of stamping parts are directly related to tooling design and fabrication. The level of tooling design and fabrication technology is one of the important symbols to measure the level of an enterprise's product manufacturing, it is largely determining the quality, benefit and development ability of new products.
Stamping tooling design and fabrication technology is a highly technical and empirical work, in which stamping process design, tooling design and tooling fabrication are interrelated and influence each other.
VSU(ZHUHAI)CO.,LTD has the ability to develop, design and fabricate precision metal tooling.
We have an excellent tooling making team, and have more than 40 years of senior technical experience. We have unique vision and keen sense of touch in tooling design, process design, tooling fabrication requirements and other operation elements of target products.
►In the whole process of precision tooling design and tooling fabrication, the process requirements are very strict and efficient.
1.High speed milling (fast, high precision, high surface quality, machinable high hard materials)
2.EDM milling (lower cost, higher benefit)
3.Low speed wire cutting technology (high automation level)
4.Grinding and polishing technology (high precision, high surface quality, low surface roughness)
5.Numerical control measurement (product with complex structure, and the three coordinate numerical control data makes the product more accurate)
►New tooling material heat treatment and surface treatment
1.The commonly used materials of die working parts including: carbon tool steel, low alloy tool steel, high carbon and high chromium or medium chromium tool steel, medium carbon alloy steel, high speed steel, matrix steel, cemented carbide, steel bonded cemented carbide, etc.
2.In order to improve the wear resistance, hardness and corrosion resistance of tooling working surface, new heat treatment and surface treatment technology, especially surface treatment technology, must be adopted. In addition to the familiar surface hardening methods such as hard chromium plating and nitriding , chemical vapor deposition (CVD), physical vapor deposition (PVD) and salt bath metallizing (TD) can effectively improve the service life of the tooling and reduce the consumption of expensive materials.
►Strictly observe the following principles for material selection
1.High quality and wear resistance
2.Cold and hot working performance and application environment conditions
3.Reduce production costs
4.For special tooling, select special materials
5.Considering general market trends
►Tooling development and design software technology
The rapid development and organic combination of computer technology, mechanical design and fabrication technology, the use of tooling software AutoCAD, SolidWorks significantly shorten the tooling design and fabrication cycle, reduce production costs, improve product quality.
Tooling design
Tooling design
apanese precision wire cutting machine
The precision can reach 0.001 ~ 0.002mm
Japanese precision wire cutting machine
The precision can reach 0.001 ~ 0.002mm
Precision milling machine
Precision milling machine
Precision grinder
Precision grinder
Hole-punching machine
Hole-punching machine
EDM machine
EDM machine
精密五金零件的开发、打样
No.2 Precision metal part development/Rapid prototyping
From the tooling development, tooling design, to the rapid prototyping and mass production , we can provide customers with one-stop service.
Manual tooling/Progressive tooling/Simple tooling/fixture/Jig
Manual tooling/Progressive tooling/Simple tooling/fixture/Jig
Deep Draw
- Digital Camera casing
- Mobile device casing/structure
- Sleeves for compressor
- Motor housing
- EMC filter housing/casing
High Flatness
- CD Mechanism
- HDD VCM plates/Base
- Hand phone inner shield
- DVD/CD/Car Audio Chassis
- Set Top Box Casing
-Digital electronic products accessories
High Flatness
- CD Mechanism
- HDD VCM plates/Base
- Hand phone inner shield
- DVD/CD/Car Audio Chassis
- Set Top Box Casing
-Digital electronic products accessories
High Thickness
- HDD VCM plates
- Magnetic frame, Household appliances
High Thickness
- HDD VCM plates
- Magnetic frame, Household appliances
Low Thickness
- Car dashboard products
- Vagus Nerve Stimulation
Low Thickness
- Car dashboard products
- Vagus Nerve Stimulation
Stamping of various metal materials
-Stainless steel
-Cold / hot rolled steel
-Copper
-Aluminum
-Surface pre-plating metal materials, etc
Stamping of various metal materials
-Stainless steel
-Cold / hot rolled steel
-Copper
-Aluminum
-Surface pre-plating metal materials, etc
五金冲压及加工
No.3 Metal parts stamping and processing
Stamping machine
Swiss Bruderer automatic high speed stamping line system With automatic feeding system to meet the needs of extremely thin material stamping 25T
Swiss Bruderer automatic high speed stamping line system
With automatic feeding system to meet the needs of extremely thin material stamping 25T
Japanese KYORI full automatic high speed stamping machine 40T
Japanese KYORI full automatic high speed stamping machine 40T
Automatic stamping line system
With professional scratch resistance and material high flatness control ability 3.5T ~ 250T
Automatic stamping line system
With professional scratch resistance and material high flatness control ability 16T～250T
SEYI high precision stamping machine 250T
SEYI high precision stamping machine 250T
VSU self-developed automatic precision stamping equipment and tooling, are used for producing precision medical device products.
VSU self-developed automatic precision stamping equipment and tooling, are used for producing precision medical device products.
VSU self-developed automatic assembly production equipment, is used for the assembly and production of metal parts and plastic parts.
VSU self-developed automatic assembly production equipment, is used for the assembly and production of metal parts and plastic parts.
二次加工服务（电镀、喷涂、丝印、铆接、焊接、攻牙）
No.4 Secondary processing services (electroplating, spraying, screen printing, riveting, welding, tapping, deburring, cleaning)
Surface treatment
- Electroplating: Zn / Ni / Au / Sn / Cu, anodizing
- ED coating and blackening
- Paint baking, powder spraying and oil spraying on the surface
- Laser cutting, diamond cutting
Precision roller mill - using smooth crushed stone to polish parts requiring high finish
Precision roller mill - using smooth crushed stone to polish parts requiring high finish
Tapping machine
Tapping machine
Silk screen production line
Silk screen production line
Paint baking production line
Paint baking production line
Riveting and silk screen printing products (household appliances)
Riveting and silk screen printing products (household appliances)
Nickel electroplating products (household appliances)
Nickel electroplating products (household appliances)
Electroplated copper and zinc products (Automotive Electronics)
Electroplated copper and zinc products (Automotive Electronics)
Paint appearance products (household appliances)
Paint appearance products (household appliances)
Inspection equipment：
Image measuring instrument
Image measuring instrument
Three dimensional detector
Three dimensional detector
Two dimensional detector
Two dimensional detector
Inspection fixture and jig
Inspection fixture and jig
Microscope
Microscope
Light box detector equipment
Light box detector equipment
